Guide · Kraft paper and packaging

Kraft liner, testlinerand fluting, compared.

Kraft liner is a containerboard made mainly from virgin kraft pulp, testliner is made mainly from recycled fibre, and fluting is the wavy middle layer between the liners of corrugated board. Which one you need depends on the load, the climate and the supply chain the box must survive. Sack kraft is a different product again: it is made for multiwall sacks, not boxes.

The short answer

Three papers,one board.

Corrugated board is built from two kinds of paper. Liners are the flat facings on the outside and inside of the board. Fluting (also called medium or corrugating medium) is formed into waves and glued between the liners, which gives the board its thickness and stiffness. Liners come in two main families: kraft liner, made predominantly from virgin fibre, and testliner, made predominantly from recycled fibre.

Virgin kraft fibre is long and strong, so kraft liner reaches a given strength at a lower grammage and keeps more of that strength in damp conditions. Recycled fibre has already been through the papermaking process; it is shorter and weaker, so testliner needs more grammage for the same performance. It still suits many dry, short supply chains well.

Sack kraft sits beside these grades, not among them. It is a strong, porous, often extensible paper for multiwall sacks of cement, flour, sugar and chemicals, and it is judged by TEA and air permeance rather than by crush tests. See how to specify sack kraft paper.

Side by side

Kraft liner, testliner,fluting and sack kraft.

Typical values used in the trade. Each order sets its own figures.

PointKraft linerTestlinerFlutingSack kraft
Main fibreVirgin kraft pulp, mostly softwoodRecycled fibre from recovered boxes and paperSemi-chemical virgin fibre, or recycled fibreVirgin long fibre softwood kraft pulp
RoleOuter and inner facings of corrugated boardOuter and inner facings of corrugated boardWavy middle layer of corrugated boardPlies of multiwall paper sacks
ColourBrown (unbleached) or white topBrown or white topBrownNatural (brown) or white (bleached)
Typical grammageCommonly about 115 to 300 g/m², lighter and heavier grades existCommonly about 100 to 250 g/m²Commonly about 80 to 200 g/m²50 to 120 g/m²
Key testsBurst, RCT or SCT, Cobb, moistureBurst, RCT or SCT, Cobb, moistureCMT, RCT or SCT, moistureTEA, tensile strength, stretch, air permeance, Cobb
Strength for its weightHighest of the linersLower: needs more grammage for the same resultSemi-chemical: stiff; recycled: moderateHigh tear and drop resistance
In damp conditionsHolds its strength wellLoses strength soonerSemi-chemical keeps its stiffness betterDepends on the grade

Where our grades sit

The codeson our product page.

The grades listed on our Kraft paper and packaging page fall into these groups.

GroupCodesWhat they are
Kraft liner boardKSKraft liner board for the flat layers of corrugated board, also used as a packaging material
Unbleached sack kraftSKE HP, SKE, SKS HP, SKS, SKIExtensible, semi-extensible and standard improved sack papers, some with high porosity
Bleached sack kraftWSKS, WSKS HP, WSKIWhite sack papers for printed food, agricultural and retail sacks
Liner and fluting by specificationKraft liner (brown or white top), testliner, flutingSpecified by GSM, burst, RCT, Cobb, moisture and reel size, agreed for each order

The tests

What each testtells you.

TestStandardApplies toWhat it measures
GrammageISO 536All gradesMass per square metre, in g/m²
Burst (Mullen)ISO 2759LinersPressure needed to rupture the sheet, in kPa; often quoted as burst index (kPa·m²/g)
RCT (ring crush test)ISO 12192Liners and flutingEdgewise compression strength of a strip formed into a ring, in kN/m
SCT (short span compression test)ISO 9895Liners and flutingEdgewise compression over a very short span, in kN/m; closely linked to the stacking strength of the box
CMT (Concora medium test)ISO 7263FlutingFlat crush resistance of fluting corrugated in the laboratory, in N
ECT (edge crush test)ISO 3037Finished corrugated boardEdgewise crush resistance of the board, in kN/m; the main input to box compression strength
CobbISO 535Liners and sack kraftWater taken up by the surface in a set time (Cobb 60 means 60 seconds), in g/m²; lower means more water resistant
MoistureISO 287All gradesWater content in percent; affects strength, warp and running on the corrugator

From paper to box

Board strengthin general terms.

Paper tests describe the raw material; ECT describes the board. Box compression strength (BCT, tested to ISO 12048) depends mainly on the ECT of the board, the board thickness and the box perimeter. That is why many buyers now specify liners and fluting by SCT, which predicts ECT more closely than burst does. Burst still says something useful about resistance to puncture and rough handling, so many specifications state both.

Board is described by its wall type and flute. Flute profiles are named by letter: A is the tallest, then C, B, E and F. Taller flutes give more cushioning and stacking strength; smaller flutes give a flatter surface for print. In North America, board is often graded by ECT (for example 32 ECT or 44 ECT) or by its burst (Mullen) rating.

Corrugated board grades

Single, doubleor triple wall.

ConstructionLayersTypical uses
Single faceOne liner and one flutingWrapping and cushioning
Single wallTwo liners and one flutingMost shipping and retail boxes
Double wallThree liners and two flutingsHeavy goods, export cartons, fruit and vegetables
Triple wallFour liners and three flutingsBulk bins and very heavy or large items

When to choose which

Match the paperto the job.

  • Kraft liner. Heavy or valuable goods, long sea voyages, cold stores, humid climates, fruit and vegetables, and any box that must stay strong when damp.
  • White top liner. Kraft liner or testliner with a white face, where the outside of the box carries print or is seen on the shelf.
  • Testliner. Dry goods, light to medium loads and short, dry supply chains, when the box meets its compression target at the chosen grammage.
  • Kraft outside, testliner inside. A common mix: the stronger, more water resistant liner faces the weather and handling.
  • Semi-chemical fluting. Where stiffness and stacking strength matter most, especially in humid conditions. Recycled fluting suits general purpose board.
  • Sack kraft. When the package is a filled sack, not a box: cement, dry mixes, flour, sugar, feed or chemicals.

Your checklist

What to put inyour specification.

  1. Product: kraft liner (brown or white top), testliner or fluting, and the fibre basis
  2. Grammage and tolerance
  3. Strength values: burst, RCT or SCT for liners; CMT, RCT or SCT for fluting
  4. Cobb and moisture targets, and the test standards to be used
  5. Reel width, reel diameter and core size
  6. End use: board construction, flute, the goods packed and the transport route
  7. Quantity, destination and preferred Incoterm

Questions

Common questionsabout liner and fluting.

What is the difference between kraft liner and testliner?

Kraft liner is made mainly from virgin kraft pulp, testliner mainly from recycled fibre. Kraft liner is stronger for its weight and keeps its strength better in damp conditions, while testliner needs more grammage to reach the same performance.

Is fluting the same as medium?

Yes. Fluting, medium and corrugating medium all mean the paper formed into waves between the liners of corrugated board. It is made from semi-chemical virgin fibre or from recycled fibre and is tested mainly by CMT, RCT or SCT.

What does white top liner mean?

White top liner has a white surface layer over a brown base, for print and shelf appearance. It exists as white top kraft liner and as white top testliner.

Which matters more, burst or SCT?

For boxes that are stacked, SCT or RCT usually matters more, because compression strength decides how a box survives stacking. Burst still describes resistance to puncture and rough handling, and many specifications state both.

Can sack kraft be used for corrugated board?

Sack kraft is made for multiwall sacks and is specified by TEA, stretch and air permeance, not by crush tests. Corrugated board needs liner and fluting grades; on our product page, KS is the kraft liner board for flat layers.

What grammage of kraft liner do I need?

It depends on the box compression target, the flute, the load and the climate. Start from the box strength you need (ECT or BCT) and agree the liner and fluting weights with the board maker; see how BGI works for how a request moves forward.

Please note

Typical parameters only.

This guide explains parameters commonly used in international trade, for orientation. It is not a specification, an offer or a statement of available goods. Every deal sets its own specification in the written contract.

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